REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
3. SEPARATE FRONT FLEXIBLE HOSE
(a) Remove the union bolt and gasket, and separate the front flexible hose from the front disc brake cylinder assembly. |
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4. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY
(a) Remove the 2 bolts and the front disc brake cylinder assembly from the front disc brake cylinder mounting. |
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5. REMOVE FRONT DISC BRAKE PAD
(a) Remove the 2 anti-squeal springs from the front disc brake pads. |
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(b) Using a screwdriver, push the protrusion of the front disc brake pad support plate as shown in the illustration and remove the 2 front disc brake pads from the front disc brake cylinder mounting. Text in Illustration
NOTICE: When remove the front disc brake pad, replace the front disc brake pad support plates with new ones. |
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6. REMOVE FRONT ANTI-SQUEAL SHIM
(a) Remove the 2 front anti-squeal shims from the front disc brake pads.
7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE
(a) Remove the 2 front disc brake pad support plates from the front disc brake cylinder mounting. |
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8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting. |
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9. REMOVE NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Remove the No. 2 front disc brake cylinder slide pin from the front disc brake cylinder mounting. |
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10. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING
(a) Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the No. 2 front disc brake cylinder slide pin. Text in Illustration
NOTICE: Be careful not to damage the No. 2 front disc brake cylinder slide pin. |
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11. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT
(a) Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting. |
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12. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING
(a) Remove the 2 bolts and the front disc brake cylinder mounting. |
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13. REMOVE FRONT DISC
(a) Put matchmarks on the front disc and front axle hub. Text in Illustration
HINT: The above step is not necessary when the front disc will be replaced. |
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(b) Remove the front disc.
14. REMOVE FRONT DISC BRAKE BLEEDER PLUG
(a) Remove the front disc brake bleeder plug cap.
(b) Remove the front disc brake bleeder plug.
Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR COMBINATION LIGHT ASSEMBLY
(a) Engage the guide and 2 pins, and install the rear combination light
assembly as shown in the illustration.
Text in Illustration
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P ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL ENGINE MOUNTING DAMPER
(a) Install the engine mounting damper with the 3 bolts.
Torque:
9.0 N·m {92 kgf·cm, 80 in·lbf}
2. INSTALL WIRING HARNESS CLAMP BRA ...
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because in ...