INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Align the splines of the shaft and install the drive shaft assembly LH using a brass bar and a hammer. NOTICE:
|
|
(b) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)
(a) Install the front drive shaft assembly RH.
(b) Install the bearing bracket hole snap ring and a new bolt. Torque: 32 N·m {330 kgf·cm, 24 ft·lbf} NOTICE:
|
|
(c) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD)
(a) Install the front drive shaft assembly RH.
(b) Install the bearing bracket hole snap ring and a new bolt. Torque: 32 N·m {330 kgf·cm, 24 ft·lbf} NOTICE:
|
|
(c) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
4. INSTALL FRONT AXLE ASSEMBLY
5. INSTALL FRONT LOWER SUSPENSION ARM
6. CONNECT TIE ROD ASSEMBLY
7. INSTALL FRONT SPEED SENSOR
(a) Install the front speed sensor and front flexible hose with the bolt. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
|
|
(b) Install the front speed sensor to the steering knuckle with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE:
|
|
8. INSTALL FRONT STABILIZER LINK ASSEMBLY
9. INSTALL FRONT AXLE SHAFT NUT
(a) Clean the threaded parts on the front drive shaft and a new front axle shaft nut using a non-residue solvent.
HINT:
(b) Install the new front axle shaft nut. Torque: 294 N·m {2998 kgf·cm, 217 ft·lbf} |
|
(c) Using a chisel and hammer, stake the front axle shaft nut.
10. INSTALL FRONT WHEELS
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
11. ADD TRANSFER OIL (for AWD)
12. ADJUST TRANSFER OIL (for AWD)
13. ADD AUTOMATIC TRANSAXLE FLUID
HINT:
14. ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page )
15. CHECK ABS SPEED SENSOR SIGNAL
HINT:
(See page )
Terminals Of Ecu
TERMINALS OF ECU
1. CHECK MAIN BODY ECU (DRIVER SIDE JUNCTION BLOCK ASSEMBLY)
(a) Disconnect the 2A and 2F main body ECU (driver side junction block assembly)
connectors.
(b) Measure the voltage and resistance according to the value(s) in the table
be ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT COOLING FAN OPERATION AT LOW TEMPERATURES (Below 83°C (181°F))
(a) Turn the ignition switch to ON.
(b) Check that the cooling fans stop.
If not, check the cooling fan relays and engine coolant temperature senso ...
Fail-safe Chart
FAIL-SAFE CHART
1. FAIL-SAFE FUNCTION
If the following malfunctions occur, the AWD control ECU will stop the
function of 4WD control system or partly change the function to control
the system.
If a malfunction occurs in the senso ...