Toyota Venza: Reassembly

Toyota Venza Service Manual / Drive Shaft / Propeller Shaft / Front Drive Shaft Assembly / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BEARING BRACKET HOLE SNAP RING (for RH Side)

(a) Install a new bearing bracket hole snap ring to the front drive shaft assembly RH.

2. INSTALL FRONT DRIVE SHAFT BEARING (for RH Side)

(a) Using SST, install a new front drive shaft bearing.

SST: 09527-10011

SST: 09527-30010

NOTICE:

The bearing should be completely installed.

(b) Using a snap ring expander, install a new drive shaft hole snap ring.

3. INSTALL FRONT DRIVE SHAFT DUST COVER (for 2WD RH Side)

(a) Using SST and a press, install a new front drive shaft dust cover.

SST: 09527-10011

SST: 09726-40010

Distance:

26.6 to 27.6 mm (1.05 to 1.09 in.)

NOTICE:

The dust cover should be completely installed.
Be careful not to damage the dust cover.

4. INSTALL FRONT DRIVE SHAFT DUST COVER RH (for 2WD RH Side)

(a) Using SST and a press, install a new front drive shaft dust cover RH until the distance (A) from the tip of the center drive shaft to the front drive shaft dust cover RH meets the specification.

SST: 09527-10011

Distance (A)

for 1AR-FE	109 to 110 mm (4.29 to 4.33 in.)
for 2GR-FE	110 to 111 mm (4.33 to 4.37 in.)

NOTICE:

The dust cover should be completely installed.
Be careful not to damage the dust cover.

5. INSTALL FRONT DRIVE SHAFT DUST COVER LH (for LH Side)

(a) Using SST and a press, install a new front drive shaft dust cover LH.

SST: 09527-10011

NOTICE:

The dust cover should be completely installed.
Be careful not to damage the dust cover.

6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT

(a) Wrap the spline of the drive shaft with vinyl tape to prevent the boot from being damaged.

Text in Illustration

*1	Vinyl tape

(b) Install new parts to the front drive outboard joint shaft assembly in the following order:

(1) No. 2 front axle outboard joint boot clamp

(2) Front axle outboard joint boot

(3) Front axle outboard joint boot clamp

Grease capacity:

164 to 184 g (5.8 to 6.4 oz.)

7. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Hold the drive shaft lightly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Install the front axle outboard joint boot clamp onto the front axle outboard joint boot.

SST: 09521-24010

(d) Tighten SST so that the front axle outboard joint boot clamp is pinched.

NOTICE:

Do not overtighten SST.

(e) Using SST, measure the clearance of the front axle outboard joint boot clamp.

SST: 09240-00020

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0591 in.)

NOTICE:

If the measured value is greater than the specified value, retighten the clamp.

8. INSTALL NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Install the No. 2 front axle outboard joint boot clamp onto the front axle outboard joint boot.

(b) Place SST onto the No. 2 front axle outboard joint boot clamp.

SST: 09521-24010

NOTICE:

Do not overtighten SST.

(d) Using SST, measure the clearance of the No. 2 front axle outboard joint boot clamp.

SST: 09240-00020

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0591 in.)

NOTICE:

If the measured value is greater than the specified value, retighten the clamp.

9. INSTALL FRONT DRIVE SHAFT DAMPER (w/ 1 Clamp)

(a) Install the front drive shaft damper to the drive shaft.

NOTICE:

Make sure that the damper is on the shaft groove.

(b) Set the distance as specified below.

Distance

for 1AR-FE	LH	237 to 241 mm (9.34 to 9.48 in.)
for 1AR-FE	RH	231 to 235 mm (9.09 to 9.25 in.)
for 2GR-FE	LH	237 to 241 mm (9.33 to 9.49 in.)
for 2GR-FE	RH	234 to 238 mm (9.21 to 9.37 in.)

NOTICE:

Be sure to install the clamp in the correct position.

(d) Place SST onto the front drive shaft damper clamp.

SST: 09521-24010

(e) Tighten SST so that the clamp is pinched.

NOTICE:

Do not overtighten SST.

(f) Using SST, measure the clearance of the front drive shaft damper clamp.

SST: 09240-00020

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0591 in.)

NOTICE:

If the measured value is greater than the specified value, retighten the clamp.

10. INSTALL FRONT DRIVE SHAFT DAMPER (w/ 2 Clamps)

(a) Temporarily install the front drive shaft damper and 2 new front drive shaft damper clamps as shown in the illustration.

Text in Illustration

*A	LH
*B	RH

Distance

for 1AR-FE	LH	237 to 241 mm (9.34 to 9.48 in.)
for 1AR-FE	RH	234.9 to 238.9 mm (9.25 to 9.40 in.)
for 2GR-FE	234.9 to 238.9 mm (9.25 to 9.40 in.)

(b) Using needle-nose pliers, install the 2 front drive shaft damper clamps as shown in the illustration.

11. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) Wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from being damaged.

(b) Install new parts to the front drive outboard joint shaft assembly in the following order:

Text in Illustration

*1	Vinyl tape

(1) Front axle inboard joint boot clamp

(2) Front axle inboard joint boot

(3) No. 2 front axle inboard joint boot clamp

Text in Illustration

Matchmark

(d) Align the matchmarks placed before removal.

(e) Using a brass bar and a hammer, tap in the tripod joint to the front drive outboard joint shaft assembly.

NOTICE:

Do not tap the roller.
Be sure to install the tripod joint in the correct direction.

(f) Using a snap ring expander, install a new shaft snap ring.

(g) Pack the front drive inboard joint assembly and front axle inboard boot with grease.

Grease capacity:

for 1AR-FE	for 2GR-FE
135 to 155 g (4.8 to 5.4 oz.)	155 to 175 g (5.5 to 6.1 oz.)

for 1AR-FE

for 2GR-FE

135 to 155 g

(4.8 to 5.4 oz.)

155 to 175 g

(5.5 to 6.1 oz.)

(h) Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.

Text in Illustration

Matchmark

12. INSTALL FRONT AXLE INBOARD JOINT BOOT

(a) Install the front axle inboard joint boot to the front drive inboard joint assembly.

(b) Check whether the drive shaft dimensions are within the following specifications.

Text in Illustration

*A	LH
*B	RH

HINT:

The following table shows the dimension (A) of the drive shaft.

Dimension (A) for 1AR-FE

for 2WD	LH	533.46 to 537.46 mm (1.751 to 1.763 ft.)
for 2WD	RH	539.96 to 543.96 mm (1.772 to 1.784 ft.)
for AWD	LH	533.46 to 537.46 mm (1.751 to 1.763 ft.)
for AWD	RH	570.96 to 574.96 mm (1.874 to 1.886 ft.)

Dimension (A) for 2GR-FE

for 2WD	LH	535.54 to 539.54 mm (1.758 to 1.770 ft.)
for 2WD	RH	542.64 to 546.64 mm (1.781 to 1.793 ft.)
for AWD	LH	535.54 to 539.54 mm (1.758 to 1.770 ft.)
for AWD	RH	572.64 to 576.64 mm (1.879 to 1.891 ft.)

13. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Hold the drive shaft lightly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Secure the front axle inboard joint boot clamp onto the front axle inboard joint boot.

SST: 09521-24010

(d) Tighten SST so that the front axle inboard joint boot clamp is pinched.

NOTICE:

Do not overtighten SST.

(e) Using SST, measure the clearance of the front axle inboard joint boot clamp.

SST: 09240-00020

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0591 in.)

NOTICE:

If the measured value is greater than the specified value, retighten the clamp.

14. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP (for 1AR-FE)

(a) Using needle-nose pliers, engage the 2 claws to install the No. 2 front axle inboard joint boot clamp as shown in the illustration.

15. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP (for 2GR-FE)

(a) Hold the front drive inboard joint shaft assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Secure the No. 2 front axle inboard joint boot clamp onto the front axle inboard joint boot.

SST: 09521-24010

(d) Tighten SST so that the No. 2 front axle inboard joint boot clamp is pinched.

NOTICE:

Do not overtighten SST.

(e) Using SST, measure the clearance of the No. 2 front axle inboard joint boot clamp.

SST: 09240-00020

Clearance:

0.5 to 1.5 mm (0.0197 to 0.0591 in.)

NOTICE:

If the measured value is greater than the specified value, retighten the clamp.

16. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING

(a) Install a new front drive shaft hole snap ring.

17. INSPECT FRONT DRIVE SHAFT ASSEMBLY LH

Inspection

INSPECTION PROCEDURE 1. INSPECT FRONT DRIVE SHAFT ASSEMBLY (a) Check whether the drive shaft dimensions are within the following specifications. Text in Illustration ...

Installation

INSTALLATION PROCEDURE 1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (a) Align the splines of the shaft and install the drive shaft assembly LH using a brass bar and a hammer. NOT ...

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