INSTALLATION
PROCEDURE
1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the front disc brake bleeder plug.
HINT:
Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.
(b) Install the front disc brake bleeder plug cap.
2. INSTALL FRONT DISC
(a) Align the matchmarks of the disc and axle hub, and install the disc. Text in Illustration
NOTICE: When installing a new disc, select the installation position where the front disc has minimal runout. |
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3. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING
(a) Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts. Torque: 104 N·m {1060 kgf·cm, 77 ft·lbf} |
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4. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots as shown in the illustration. HINT: Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bushing dust boot. |
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(b) Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting as shown in the illustration. |
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5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSHING
(a) Apply a light layer of lithium soap base glycol grease to the contact surface of a new front disc brake cylinder slide bushing and the No. 2 front disc brake cylinder slide pin. |
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(b) Install the front disc brake cylinder slide bushing to the No. 2 front disc brake cylinder slide pin.
6. INSTALL NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surface of the No. 2 front disc brake cylinder slide pin as shown in the illustration. |
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(b) Install the No. 2 front disc brake cylinder slide pin to the front disc brake cylinder mounting. |
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(c) Push the No. 2 front disc brake cylinder slide pin into the front disc brake bushing dust boot to align them.
7. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surface of the front disc brake cylinder slide pin as shown in the illustration. |
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(b) Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting. |
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(c) Push the front disc brake cylinder slide pin into the front disc brake bushing dust boot to align them.
8. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE
(a) Install 2 new front disc brake pad support plates to the front disc brake cylinder mounting. NOTICE: Be sure to install the plate in the correct position and direction. |
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9. INSTALL FRONT ANTI-SQUEAL SHIM
(a) Apply disc brake grease between the front anti-squeal shim and front disc brake pad as shown in the illustration. HINT: Apply 1.0 g (0.03 oz.) of disc brake grease to each pad. |
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(b) Install the 2 front anti-squeal shims to the front disc brake pads.
NOTICE:
10. INSTALL FRONT DISC BRAKE PAD
(a) Install the 2 front disc brake pads to the front disc brake cylinder mounting as shown in the illustration. Text in Illustration
NOTICE:
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(b) Install the 2 anti-squeal springs to the front disc brake pads. NOTICE:
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11. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY
(a) Install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts. Torque: 32 N·m {326 kgf·cm, 24 ft·lbf} NOTICE: Be sure that the anti-squeal springs are installed to the front disc brake pads. |
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12. CONNECT FRONT FLEXIBLE HOSE
(a) Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket. Torque: 29 N·m {300 kgf·cm, 22 ft·lbf} HINT: Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly. |
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13. FILL RESERVOIR WITH BRAKE FLUID
14. BLEED BRAKE LINE
15. INSPECT FOR BRAKE FLUID LEAK
16. INSPECT FLUID LEVEL IN RESERVOIR
17. INSTALL FRONT WHEEL
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
2.
CUSTOMER PROBLEM ANALYSIS
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT DISCHARGE HEADLIGHT BULB
NOTICE:
Confirm the following items before replacing a discharge headlight bulb. If a
malfunction is discovered and repaired, perform the inspection again to confirm
the repair.
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Diagnosis System
DIAGNOSIS SYSTEM
1. CHECK BATTERY VOLTAGE
Standard voltage:
11 to 14 V
If the voltage is below 11 V, recharge the battery before proceeding to the next
step.
2. CHECK DLC3
(a) The ECU uses ISO 15765-4 for communication. The terminal arrangement of the ...