INSTALLATION
PROCEDURE
1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply a light coat of engine oil to 2 new oil pump gaskets and new oil hole cover gasket. |
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(b) Install the 2 new oil pump gaskets and new oil hole cover gasket to the stiffening crankcase.
(c) Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration. |
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(d) Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
Seal Packing Application Chart:
Area |
Seal Packing Diameter (Round) |
Distance from Edge of Cover to Center of Seal Packing |
Seal Packing Application Length |
---|---|---|---|
Seal Packing Dimension (Flat) |
|||
Dashed Line |
2.5 to 3.5 mm (0.0984 to 0.138 in.) |
2.5 mm (0.0984 in.) |
- |
- |
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A - A |
2.5 to 3.5 mm (0.0984 to 0.138 in.) |
2.5 mm (0.0984 in.) |
- |
- |
|||
B - B |
5.0 mm (0.197 in.) |
3.0 mm (0.118 in.) |
28 mm (1.10 in.) |
7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
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C - C |
7.0 mm (0.276 in.) |
5.0 mm (0.197 in.) |
25 mm (0.984 in.) |
13.0 mm (0.512 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
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D - D |
5.0 mm (0.197 in.) |
3.0 mm (0.118 in.) |
26 mm (1.02 in.) |
7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
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E |
3.0 mm (0.118 in.) |
3.0 mm (0.118 in.) |
- |
- |
NOTICE:
(e) Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts. Bolt Length:
NOTICE: Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them. |
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(f) Tighten the 17 bolts and 2 nuts in several steps, in the sequence shown in the illustration. Torque: for bolt 1, 2, 3 and 4 : 55 N·m {561 kgf·cm, 41 ft·lbf} except bolt 1, 2, 3 and 4 : 21 N·m {214 kgf·cm, 15 ft·lbf} |
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2. INSTALL ENGINE MOUNTING BRACKET RH
(a) Install the engine mounting bracket RH, and install the 5 bolts in the order shown in the illustration. Torque: for bolt 1, 2 and 3 : 55 N·m {561 kgf·cm, 41 ft·lbf} for bolt 4 and 5 : 21 N·m {214 kgf·cm, 15 ft·lbf} NOTICE: After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes. |
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3. INSTALL TIMING CHAIN COVER OIL SEAL
4. INSTALL CRANKSHAFT PULLEY
5. INSTALL CRANKSHAFT POSITION SENSOR
6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
8. INSTALL IGNITION COIL ASSEMBLY
9. REMOVE ENGINE STAND
(See page )
Removal
REMOVAL
PROCEDURE
1. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER
(a) Disengage the 2 claws and slide the inner rear view mirror stay holder
cover as shown in the illustration.
(b) ...
Cellular Phone Inspection
PROCEDURE
1.
CHECK USAGE CONDITION
(a) Check that the vehicle and cellular phone meet the following conditions:
NOTICE:
If changing cellular phone settings, updating software, etc. is necessary, make
sure to obtain the per ...
Diagnosis System
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) Diagnostic System
When troubleshooting a vehicle with a diagnostic system, the only difference
from the usual troubleshooting procedure is connecting the Techstream to the vehicle
and reading various data output from ...