INSTALLATION
PROCEDURE
1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR
(a) Install the No. 1 manifold converter insulator to the exhaust manifold converter sub-assembly with the 4 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} |
|
2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
(a) Install the No. 2 exhaust manifold heat insulator to the exhaust manifold converter sub-assembly with the 2 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} |
|
3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
(a) Install a new gasket onto the cylinder head sub-assembly. |
|
(b) Temporarily install the exhaust manifold converter sub-assembly to the cylinder head sub-assembly with the 5 nuts. |
|
(c) Tighten the 5 nuts in the order shown in the illustration.
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
(a) Install the No. 1 exhaust manifold heat insulator to the exhaust manifold converter sub-assembly with the 4 bolts. Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} |
|
5. INSTALL NO. 2 MANIFOLD STAY
(a) Install the No. 2 manifold stay to the exhaust manifold converter sub-assembly and stiffening crankcase assembly with the bolt and nut. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
|
6. INSTALL MANIFOLD STAY
(a) Install the manifold stay to the exhaust manifold converter sub-assembly and stiffening crankcase assembly with the bolt and nut. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
|
7. INSTALL AIR FUEL RATIO SENSOR
8. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression spring. Minimum Free Length: 41.5 mm (1.63 in.) If the length is less than the minimum, replace the compression spring. |
|
(b) Temporarily install a new gasket to the exhaust manifold converter sub-assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly. Text in Illustration
NOTICE:
|
|
(d) Install a new gasket to the center exhaust pipe assembly.
(e) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly and center exhaust pipe assembly with the 2 compression springs and 4 bolts. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
|
(f) Connect the heated oxygen sensor connector. |
|
9. INSPECT FOR EXHAUST GAS LEAK
10. INSTALL NO. 2 ENGINE UNDER COVER
11. INSTALL NO. 1 ENGINE UNDER COVER
If the engine will not start
If the engine still does not start after following the correct starting procedure
(, 175) or releasing the steering lock (, 176), confirm the following points.
- The engine will not start even if you are carrying the correct key.
One of the followi ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER
(a) Using a tacker, install the separate type front seat cushion heater
to the end of the separate type front seat cushion cover with 25 new tack
pins.
NOTICE:
...