INSPECTION
PROCEDURE
1. INSPECT GENERATOR CLUTCH PULLEY
(a) Hold the generator rotor using SST, and turn the clutch pulley clockwise to check that the outer ring locks. SST: 09820-63021 Text in Illustration
If the result is not as specified, replace the clutch pulley. |
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2. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) Check that the bearing is not rough or worn. OK: The bearing rotates smoothly. If the bearing does not rotate smoothly, replace the bearing. |
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3. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
(a) Using a vernier caliper, measure the length of the exposed brushes. Text in Illustration
Standard exposed brush length: 9.5 to 11.5 mm (0.375 to 0.452 in.) Minimum exposed brush length: 4.5 mm (0.178 in.) If the exposed brush length is less than the minimum, replace the brush holder assembly. |
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4. INSPECT GENERATOR ROTOR ASSEMBLY
(a) Check that the generator rotor bearing is not rough or worn. If necessary, replace the generator rotor assembly. |
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(b) Check the generator rotor for an open circuit. Text in Illustration
(1) Using an ohmmeter, measure the resistance between the slip rings. Standard Resistance:
If the result is not as specified, replace the generator rotor assembly. |
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(c) Check the rotor for a short to ground. Text in Illustration
(1) Using an ohmmeter, measure the resistance between the slip ring and rotor. Standard Resistance:
If the result is not as specified, replace the generator rotor assembly. |
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(d) Using a vernier caliper, measure the slip ring diameter. Text in Illustration
Standard diameter: 14.2 to 14.4 mm (0.560 to 0.566 in.) Minimum diameter: 14.0 mm (0.552 in.) If the diameter is less than the minimum, replace the generator rotor assembly. |
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Inspection
INSPECTION
PROCEDURE
1. INSPECT CYLINDER HEAD SUB-ASSEMBLY
(a) Using a precision straightedge and feeler gauge, measure the warpage of the
contact surfaces where the cylinder head contacts the cylinder block and manifold.
Maximum Warpage:
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Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT OIL PUMP OIL SEAL
(a) Using SST and a hammer, install a new oil seal to the oil pump body.
SST: 09350-32014
09351-32140
Oil seal driven in depth:
-0.25 to 0.25 mm (-0.00984 to 0.00984 in.)
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CD Sound Skips
PROCEDURE
1.
CHECK CD
(a) Check that the CD is not deformed or cracked.
OK:
No deformation or cracks on the CD.
NG
END (CD IS FAULTY)
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