REMOVAL
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG
3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)
4. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)
5. REMOVE COURTESY LIGHT ASSEMBLY
6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
7. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
8. REMOVE DOOR SIDE AIRBAG SENSOR
9. REMOVE FRONT DOOR SERVICE HOLE COVER
10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
11. REMOVE FRONT DOOR GLASS RUN
12. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
13. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY
14. REMOVE FRONT DOOR LOCK ASSEMBLY
(a) Disconnect the connector. |
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(b) Using a T30 "TORX" socket wrench, remove the 3 screws.
(c) Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.
(d) Remove the door lock wiring harness seal from the front door lock assembly. |
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(e) Remove the front door lock remote control cable assembly from the front door lock assembly. |
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(f) Using a screwdriver, disengage the 3 claws. HINT: Tape the screwdriver tip before use. |
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(g) Remove the front door inside locking cable assembly from the front door lock assembly. |
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT STEERING WHEEL FREE PLAY
(a) Stop the vehicle and position the front wheels straight ahead.
(b) Gently turn the steering wheel right and left, and check the steering wheel
free play.
Maximum free play:
30 mm ...
Disassembly
DISASSEMBLY
PROCEDURE
1. INSPECT CONNECTING ROD THRUST CLEARANCE
(a) Using a dial indicator, measure the thrust clearance while moving
the connecting rod back and forth.
Standard thrust clearance:
0.160 to 0.512 mm (0.00630 to 0.0202 i ...
Reassembly
REASSEMBLY
PROCEDURE
1. REPAIR INSTRUCTION
2. INSTALL REAR DOOR OUTSIDE MOULDING
3. INSTALL REAR DOOR LOWER OUTSIDE STRIPE
4. INSTALL NO. 2 BLACK OUT TAPE
5. INSTALL REAR DOOR OUTSIDE STRIPE
6. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDIN ...