REMOVAL
PROCEDURE
1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
(See page ).
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
3. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Remove the fuel suction tube assembly with pump and gauge (See page ).
4. REMOVE REAR NO. 2 FLOOR SERVICE HOLE COVER
5. REMOVE FUEL SENDER GAUGE ASSEMBLY
6. DRAIN FUEL
7. REMOVE CENTER EXHAUST PIPE ASSEMBLY
HINT:
(See page ).
8. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
(a) Remove the propeller with center bearing shaft assembly (See page ).
9. REMOVE ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY (for AWD)
10. REMOVE FRONT FLOOR BRACE LH
(a) Remove the bolt, 2 nuts and front floor brace LH. |
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11. REMOVE FRONT FLOOR BRACE RH
(a) Remove the bolt, 2 nuts and front floor brace RH.
12. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
(a) Remove the 4 bolts and fuel tank protector sub-assembly. |
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13. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Remove the set bolt and set nut of the No. 2 parking brake cable assembly. |
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14. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Remove the set bolt and set nut of the No. 3 parking brake cable assembly. |
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15. REMOVE FUEL TANK ASSEMBLY
(a) Disconnect the fuel pump tube. (1) Pinch the tabs of the retainer to release the lock claws and pull it down as shown in the illustration. (2) Pull out the fuel tank main tube. NOTICE:
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(b) Disconnect the fuel tank vent hose sub-assembly from the charcoal canister assembly.
Text in Illustration
*1 |
Tube Connector |
*2 |
O-ring |
*3 |
Retainer |
*4 |
Pipe (Charcoal Canister Assembly) |
Pinch |
Pull |
NOTICE:
HINT:
Do not remove the retainer.
(c) Disengage the 2 clamps and separate the fuel tank vent hose sub-assembly. |
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(d) Set up an engine lifter underneath the fuel tank. |
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(e) Remove the 2 set bolts of the fuel tank bands. |
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(f) Remove the hose clamp and disconnect the fuel tank to filter pipe hose. |
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(g) Remove the fuel tank.
(h) Remove the 2 pins and 2 fuel tank bands as shown in the illustration. |
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(i) Remove the 4 clip nuts. |
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16. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Remove the fuel tank vent hose sub-assembly from the fuel tank. |
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17. REMOVE FUEL TANK TO FILLER PIPE HOSE
(a) Loosen the hose clamp bolt and remove the fuel tank to filler pipe hose from the fuel tank assembly. |
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18. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Remove the fuel tank main tube from the fuel main tube support. |
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19. REMOVE FUEL MAIN TUBE SUPPORT
(a) Remove the bolt and the fuel main tube support. |
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20. REMOVE NO. 1 FUEL TANK CUSHION
(a) Remove the 8 No. 1 fuel tank cushions. |
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Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply a light coat of engine oil to 2 new oil pump gaskets and new
oil hole cover gasket.
(b) Install the 2 new oil pump gas ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL STARTER ASSEMBLY
(a) Install the starter with the 2 bolts.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
(b) Connect the starter connector.
...