REMOVAL
PROCEDURE
1. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Remove the fuel suction tube assembly with pump and gauge (See page ).
2. REMOVE FUEL SENDER GAUGE
3. REMOVE FUEL FILTER ASSEMBLY
(a) Disconnect the fuel pump connector from the fuel suction plate. NOTICE: Do not damage the wire harness. |
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(b) Using needle nose pliers, remove the E-ring. Text in Illustration
NOTICE: Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube assembly with pump and gauge. Doing so will cause reassembly of the fuel suction tube assembly with pump and gauge to be impossible as the tube is welded to the plate. |
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(c) Separate the fuel suction plate and remove the spring from the sub-tank.
(d) Detach the 2 claws and remove the fuel filter from the sub-tank. |
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(e) Using a screwdriver with the tip taped, detach the claw of the jet pump nozzle. |
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(f) Using a screwdriver with the tip taped, remove the jet pump from the sub-tank. |
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(g) Remove the O-ring from the jet pump. Text in Illustration
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4. REMOVE FUEL PUMP ASSEMBLY WITH FILTER
(a) Detach the 5 claws on the filter and remove the fuel pump from the fuel filter. NOTICE:
HINT: If the fuel filter assembly is to be replaced, replace the fuel suction plate sub-assembly. |
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(b) Disconnect the fuel pump connector from the fuel pump and then remove the fuel pump harness. |
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(c) Remove the O-ring and spacer from the fuel pump. NOTICE: Be careful not to damage the sealing surface. HINT: If the O-ring still remains in the fuel filter, remove it using a wire tip (φ1 mm) that is formed as shown in the illustration. |
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5. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY
(a) Remove the fuel pressure regulator from the fuel filter. |
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(b) Remove the 2 O-rings.
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
Use an overhaul stand as necessary.
PROCEDURE
1. INSTALL DIFFERENTIAL RING GEAR
(a) Clean the contact surfaces of the rear differential case sub-assembly and
differential ring gear.
(b) Heat the differential ri ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Check that there is ventilation from the booster to the engine, and
no ventilation from the engine to the booster.
If the results are not as specified, replace the brake ...
Selecting trailer ball
Use the correct trailer ball for your application.
1. Trailer ball load rating
Matches or exceeds the gross trailer weight rating of the trailer.
2. Ball diameter
Matches the size of the trailer coupler. Most couplers are stamped with the required
trai ...