Toyota Venza: Reassembly

REASSEMBLY

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work (See page ).

2. REPAIR INSTRUCTION

3. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING

4. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

5. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY

6. INSTALL COWL SIDE TRIM SUB-ASSEMBLY

7. INSTALL FRONT DOOR SCUFF PLATE

8. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

9. INSTALL FRONT DOOR BELT MOULDING

10. INSTALL FRONT DOOR OUTSIDE MOULDING

11. INSTALL NO. 1 BLACK OUT TAPE

12. INSTALL FRONT DOOR LOWER OUTSIDE STRIPE

13. INSTALL FRONT DOOR STRIPE

14. INSTALL FRONT DOOR PANEL PROTECTOR

(a) Engage the 7 clips and install the front door panel protector.

15. INSTALL FRONT DOOR WEATHERSTRIP

(a) If reusing the front door weatherstrip.

(1) Clean the front door weatherstrip.

(2) Remove the double-sided tape from the front door weatherstrip.

(3) Wipe off any tape adhesive residue with cleaner.

(4) Apply new double-sided tape to the front door weatherstrip as shown in the illustration. Area Dimension *1 75.0 mm (2.952 in.) *2 8.0 mm (0.315 in.) *3 0.8 mm (0.0315 in.)

(b) Clean the front door panel sub-assembly.

(c) Engage the 20 clips and install the front door weatherstrip. Text in Illustration *1 Double-sided Tape

16. INSTALL FRONT DOOR CHECK ASSEMBLY

(a) Apply MP grease to the sliding areas of the front door check assembly.

(b) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(c) Install the front door check assembly with the bolt and 2 nuts. Torque: Bolt : 29 N·m {296 kgf·cm, 21 ft·lbf} Nut : 5.5 N·m {56 kgf·cm, 49 in·lbf}

17. INSTALL FRONT DOOR LOCK OPEN ROD

(a) Install the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

18. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

(b) Engage the door handle nut and claw.

(c) Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

19. INSTALL ELECTRICAL KEY WIRE HARNESS (w/ Smart Key System)

(a) Engage the 4 clamps and install the electrical key wire harness.

(b) Connect the connector.

20. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Install the front door inside locking cable assembly.

(b) Engage the 3 claws.

21. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Install the front door lock remote control cable assembly.

22. INSTALL FRONT DOOR LOCK ASSEMBLY

(a) Apply MP grease to the sliding parts of the front door lock assembly.

(b) Install a new door lock wiring harness seal to the front door lock assembly.

(c) Insert the front door lock open rod to the front door lock assembly.

(d) Make sure that the front door lock open rod is securely connected to the front door lock assembly.

(e) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(f) Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

23. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Engage the 2 claws and install the front door rear outside handle pad.

24. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Engage the 3 claws and install the front door front outside handle pad.

25. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/o Smart Key System)

(a) Insert the front end of the front door outside handle assembly into the front door outside handle frame.

(b) Insert the rear end of the front door outside handle assembly into the front door outside handle frame, then slide the front door outside handle assembly toward the front of the vehicle to install it.

(c) Move the lever back in the direction indicated by the arrow in the illustration to lock the door outside handle assembly.

26. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/ Smart Key System)

(a) Insert the front end of the front door outside handle assembly into the front door outside handle frame.

(b) Insert the rear end of the front door outside handle assembly into the front door outside handle frame, then slide the front door outside handle assembly toward the front of the vehicle to install it.

(c) Move the lever back in the direction indicated by the arrow in the illustration to lock the door outside handle assembly.

(d) Connect the connector.

(e) Engage the 2 claws.

27. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

(a) Engage the claw and install the front door outside handle cover to the front door lock cylinder.

28. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(a) Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw. Torque: 4.0 N·m {41 kgf·cm, 35 in·lbf}

(b) Install the hole plug.

29. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

(a) Install the front door outside handle cover with lock cylinder assembly. HINT: Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

(b) Using a T30 "TORX" socket wrench, install the front door lock cylinder with the screw. Torque: 4.0 N·m {41 kgf·cm, 35 in·lbf}

(c) Install the hole plug.

30. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Install the front door rear lower frame sub-assembly with the bolt as shown in the illustration. Torque: 6.2 N·m {63 kgf·cm, 55 in·lbf}

31. INSTALL FRONT DOOR GLASS RUN

(a) Install the front door glass run.

32. INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION

(a) If reusing the front door No. 2 stiffener cushion.

(1) Clean the front door No. 2 stiffener cushion.

(2) Remove the double-sided tape from the front door No. 2 stiffener cushion.

(3) Wipe off any tape adhesive residue with cleaner.

(4) Apply new double-sided tape to the front door No. 2 stiffener cushion as shown in the illustration. Area Dimension *1 120.0 mm (4.724 in.) *2 20.0 mm (0.787 in.) *3 3.0 mm (0.118 in.)

(b) Clean the front door panel sub-assembly.

(c) Insert the 2 claws and install the front door No. 2 stiffener cushion. Text in Illustration *1 Double-sided Tape

33. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY

NOTICE:

The regulator arm must be below the intermediate position when installing the power window regulator motor.

(a) Using a T25 "TORX" socket wrench, install the front power window regulator motor assembly with the 3 screws. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf} HINT: A new front window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.

34. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY

(a) Apply MP grease to the sliding parts of the front door window regulator assembly.

(b) Install the temporary bolt to the front door window regulator assembly.

(c) Temporarily install the front door window regulator assembly. Text in Illustration *1 Temporary Bolt

(d) Tighten the temporary bolt and 3 bolts.

HINT:

Tighten the bolts and the nuts in the order shown in the illustration.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(e) Install the front door window regulator assembly with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the connector.

35. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

(a) Connect the cable to the negative (-) battery terminal.

(b) Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

(c) Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

(d) Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

(e) Install the front door glass sub-assembly with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf}

36. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY

37. INSTALL FRONT DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the front door panel.

(b) Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

(c) Attach the front door service hole cover according to the reference points on the front door panel.

Text in Illustration

*1	Reference Point

NOTICE:

Securely install the front door service hole cover preventing wrinkles and air bubbles.

(d) Engage the clamp.

(e) Install the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

38. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

39. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

40. INSTALL DOOR SIDE AIRBAG SENSOR

41. INSTALL DOOR FRAME GARNISH

(a) Engage the clip to install a new door frame garnish.

42. INSTALL SEAT MEMORY SWITCH (w/ Memory)

43. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP

(a) Engage the 8 claws and install the front door inner glass weatherstrip to the front door trim board sub-assembly as shown in the illustration.

44. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle.

(b) Engage the 2 claws and install the front door inside handle sub-assembly to the rear door trim board sub-assembly.

45. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Engage the 10 clips and install the front door trim board sub-assembly.

(b) Install the 2 screws.

46. INSTALL COURTESY LIGHT ASSEMBLY

47. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

(a) Connect the connector.

(b) Engage the 2 clips and 4 claws, and install the power window regulator master switch assembly with front door armrest base panel.

48. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

49. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

(a) Engage the 3 claws and install the front door inside handle bezel plug.

50. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

51. INITIALIZE POWER WINDOW CONTROL SYSTEM

(See page )

52. INSPECT SRS WARNING LIGHT

(See page )