INSTALLATION
PROCEDURE
1. INSTALL MANUAL VALVE
(a) Coat the manual valve with ATF and install it to the transmission valve body assembly.
2. SUPPORT ENGINE ASSEMBLY
3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Coat the O-ring of the transmission wire with ATF.
(b) Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the automatic transaxle assembly with the 11 bolts. Text in Illustration
Torque: 11 N·m {112 kgf·cm, 8 ft·lbf} Bolt Length: Bolt (A) 25 mm (0.984 in.) Bolt (B) 30 mm (1.18 in.) Bolt (C) 35 mm (1.38 in.) Bolt (D) 45 mm (1.77 in.) Bolt (E) 55 mm (2.17 in.) NOTICE:
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4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
NOTICE:
Ensure that the O-ring is not twisted or pinched.
(b) Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts. Torque: 11 N·m {112 kgf·cm, 8 ft·lbf} |
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5. INSTALL TRANSMISSION OIL CLEANER MAGNET
(a) Install the 2 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration. Text in Illustration
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6. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET
(a) Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.
7. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
(a) Clean and degrease the bolt and the bolt hole in the automatic transaxle assembly. |
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(b) Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 17 bolts. Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} NOTICE: Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation. |
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(c) Apply adhesive to 2 or 3 threads on the end of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
NOTICE:
In order to ensure proper sealing of the bolt, apply adhesive to the bolt and install it within 10 minutes of adhesive application.
(d) Install the bolt. Torque: 7.0 N·m {71 kgf·cm, 62 in·lbf} |
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8. INSTALL BELT
9. INSTALL FRONT FRAME ASSEMBLY
See page
10. ADD AUTOMATIC TRANSAXLE FLUID
See page
11. CHECK AUTOMATIC TRANSAXLE SYSTEM
NOTICE:
If automatic transaxle assembly parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary (See page ).
Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
Centering bolts are used to mount the door hinge to the vehicle body
and door. The door cannot b ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT DRIVE MONITOR SWITCH
(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Switch Condition
Specif ...
Throttle / Pedal Position Sensor / Switch "D" Circuit (P2120,P2122,P2123,P2125,P2127,P2128,P2138)
DESCRIPTION
HINT:
This Electronic Throttle Control System (ETCS) does not use a throttle
cable.
These DTCs relate to the accelerator pedal sensor assembly.
The accelerator pedal sensor assembly is mounted on the accelerator pedal brack ...