INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL FRONT AXLE HUB BEARING
(a) Using SST and a press, install a new front axle hub bearing to the steering knuckle. SST: 09950-60020 09951-00810 SST: 09950-70010 09951-07100 |
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2. INSTALL FRONT DISC BRAKE DUST COVER
(a) Install the front disc brake dust cover to the steering knuckle with the 4 bolts. Torque: 8.3 N·m {85 kgf·cm, 73 in·lbf} |
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3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY
(a) Using SST and a press, install the front axle hub sub-assembly to the steering knuckle. SST: 09608-32010 SST: 09950-60010 09951-00620 SST: 09950-70010 09951-07100 |
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4. INSTALL FRONT AXLE HUB HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub hole snap ring. |
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5. INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR
(a) Using SST and a hammer, install a new front No. 1 wheel bearing dust deflector. SST: 09316-60011 09316-00011 SST: 09608-32010 SST: 09950-60010 09951-00500 SST: 09950-60020 09951-00810 09952-06010 HINT: Align the cutout for the speed sensor in the No. 1 front wheel bearing dust deflector with the hole of the steering knuckle. |
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6. INSTALL FRONT AXLE ASSEMBLY
(a) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
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Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
(b) Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts. Torque: 290 N·m {2956 kgf·cm, 214 ft·lbf} NOTICE: When installing the nuts, keep the bolts from rotating. |
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7. INSTALL FRONT DRIVE SHAFT ASSEMBLY
(a) Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly. Text in Illustration
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8. INSTALL FRONT LOWER SUSPENSION ARM
(a) Install the front lower suspension arm to the front lower ball joint with the bolt and 2 nuts. Torque: 92 N·m {938 kgf·cm, 68 ft·lbf} |
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9. CONNECT TIE ROD ASSEMBLY
10. INSTALL FRONT DISC
11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
12. INSTALL FRONT AXLE SHAFT NUT
(a) Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using a non-residue solvent.
NOTICE:
(b) Using a socket wrench (30 mm), install the new front axle shaft nut. Torque: 294 N·m {2998 kgf·cm, 217 ft·lbf} NOTICE: Stake the front axle shaft nut after inspecting for looseness and runout in the following steps. HINT: Keep depressing the brake pedal to prevent the drive shaft from rotating. |
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13. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
14. REMOVE FRONT DISC
15. INSPECT FRONT AXLE HUB BEARING LOOSENESS
16. INSPECT FRONT AXLE HUB RUNOUT
17. INSTALL FRONT DISC
18. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
19. INSTALL FRONT SPEED SENSOR
(a) Install the resin clamp and front speed sensor with the bolt. Text in Illustration
Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE:
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20. STAKE FRONT AXLE SHAFT NUT
(a) Using a chisel and hammer, stake the front axle shaft nut. |
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21. INSTALL FRONT WHEEL
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (See page
).
23. CHECK FOR SPEED SENSOR SIGNAL
(a) Check for the speed sensor signal (See page
).
Repair
REPAIR
PROCEDURE
1. REPAIR INTAKE VALVE SEAT
NOTICE:
Repair the seat while checking the seating position.
Keep the lip free of foreign matter.
Take off the cutter gradually to make the intake valve seat smooth.
(a) Usin ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use the following procedure to troubleshoot the lighting system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
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Lost Communication with "Seat Control Module A" (U0208)
DESCRIPTION
DTC No.
DTC Detection Condition
Trouble Area
U0208
No communication from the position control ECU and switch assembly.
Position control ECU and switch assembly bran ...