INSTALLATION
PROCEDURE
1. INSTALL CHECK VALVE GROMMET
(a) Install a new check valve grommet to the brake booster assembly.
2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the brake vacuum check valve assembly to the brake booster assembly.
3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
(b) Set the push rod length as shown in the illustration. Text in Illustration
Standard length*1: 155.1 to 156.1 mm (6.11 to 6.15 in.) |
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(c) Tighten the lock nut.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
4. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster assembly. |
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5. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the brake booster assembly to the body with the 4 nuts. Torque: 13 N·m {130 kgf·cm, 9 ft·lbf} NOTICE: Do not damage the brake lines. |
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6. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the push rod pin. |
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(b) Connect the brake master cylinder push rod clevis to the brake pedal sub-assembly, and install the push rod pin and a new clip as shown in the illustration.
7. INSTALL NO. 1 VACUUM HOSE CONNECTOR (for 1AR-FE)
(a) Install the No. 1 vacuum hose connector with the 2 nuts. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf} |
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(b) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.
8. CONNECT VACUUM HOSE (for 2GR-FE)
(a) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose. |
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9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
10. FILL RESERVOIR WITH BRAKE FLUID
11. BLEED BRAKE MASTER CYLINDER
12. BLEED BRAKE LINE
13. INSPECT FOR BRAKE FLUID LEAK
14. INSPECT FLUID LEVEL IN RESERVOIR
15. INSPECT AND ADJUST BRAKE PEDAL
HINT:
See page
16. INSTALL SECURITY HORN ASSEMBLY (w/ Security Horn)
17. INSTALL AIR CLEANER CASE (for 1AR-FE)
18. INSTALL AIR CLEANER CASE (for 2GR-FE)
19. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE)
21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)
22. INSTALL OUTER COWL TOP PANEL
23. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
25. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
26. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
29. INSTALL FRONT WIPER ARM HEAD CAP
Selecting the units
Press the “US/M-M” button.
The unit changes each time the button is pressed.
- Liquid crystal display
Small spots or light spots may appear on the display. This phenomenon is characteristic
of liquid crystal displays, and there is no problem to ...
CD Sound Skips
PROCEDURE
1.
CHECK CD
(a) Check that the CD is not deformed or cracked.
OK:
No deformation or cracks on the CD.
NG
END (CD IS FAULTY)
...
Fail-safe Chart
FAIL-SAFE CHART
1. FAIL-SAFE FUNCTION
If the following malfunctions occur, the AWD control ECU will stop the
function of 4WD control system or partly change the function to control
the system.
If a malfunction occurs in the senso ...