INSTALLATION
PROCEDURE
1. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Install the brake actuator assembly to the brake actuator bracket assembly with the 2 nuts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} NOTICE:
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2. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the brake actuator with bracket to the body with the nut and 2 bolts. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
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(b) Connect the brake actuator connector. NOTICE:
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(c) Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration. Text in Illustration
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(d) Using a union nut wrench, fully tighten 4 brake lines (A).
*a |
Torque Wrench Fulcrum Length |
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Flare Nut A (10 mm) |
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Flare Nut B (12 mm) |
Torque:
Specified Tightening Torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
14 N*m (142 kgf*cm, 10 ft.*lbf)
(e) Using a union nut wrench, fully tighten 2 brake lines (B).
Torque:
Specified Tightening Torque :
20 N·m {199 kgf·cm, 14 ft·lbf}
HINT:
18 N*m (184 kgf*cm, 13 ft.*lbf)
(f) Install the clamp of the suction hose sub-assembly to the brake actuator bracket assembly. |
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3. INSTALL RADIATOR RESERVE TANK ASSEMBLY
(a) Install the radiator reserve tank assembly. |
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(b) Install the radiator reserve tank cap assembly.
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED BRAKE MASTER CYLINDER
6. BLEED BRAKE LINE
7. INSPECT FLUID LEVEL IN RESERVOIR
8. INSPECT FOR BRAKE FLUID LEAK
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
10. PERFORM ENGINE VARIANT LEARNING
(See page )
11. INSPECT BRAKE ACTUATOR USING TECHSTREAM
(See page )
Check For Intermittent Problems
CHECK FOR INTERMITTENT PROBLEMS
1. CHECK FOR INTERMITTENT PROBLEMS
HINT:
A momentary interruption (open circuit) in the connectors and/or wire harness
between the sensors and ECUs can be detected using the ECU Data List function of
the Techstream.
(a) ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT BLOWER MOTOR SUB-ASSEMBLY
(a) Install the front blower motor sub-assembly with the 3 screws.
2. INSTALL AIR INLET SERVO MOTOR SUB-ASSEMBLY
(a) Insta ...
Steering wheel
The steering wheel can be adjusted to a comfortable position.
Hold the steering wheel and press the lever down.
Adjust to the ideal position by moving the steering wheel horizontally and vertically.
After adjustment, pull the lever up to secure the stee ...