INSTALLATION
PROCEDURE
1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING
(a) Engage the guide and install the rear door upper window frame moulding to the door frame. |
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(b) Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 5 new rivets.
HINT:
2. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING
(a) Engage the guide and install the rear door rear window frame moulding to the door frame. |
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(b) Using an air riveter or hand riveter with a nose piece, install the rear door rear window frame moulding with 3 new rivets.
HINT:
3. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING
HINT:
When installing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.
Heating Temperature
Item |
Temperature |
---|---|
Vehicle Body |
40 to 60°C (104 to 140°F) |
Moulding |
20 to 30°C (68 to 86°F) |
NOTICE:
Do not heat the vehicle body or rear door front window frame moulding excessively.
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove the double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Clean the rear door front window frame moulding (if reusing the rear door front window frame moulding).
(1) Using a heat light, heat the rear door front window frame moulding. (2) Remove the double-sided tape from the rear door front window frame moulding. (3) Wipe off any tape adhesive residue with cleaner. (4) Apply new double-sided tape to the rear door front window frame moulding. |
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(c) Install the rear door front window frame moulding. Text in Illustration
(1) Using a heat light, heat the vehicle body and rear door front window frame moulding. (2) Remove the peeling paper from the face of the rear door front window frame moulding. HINT: After removing the peeling paper, keep the exposed adhesive free from foreign matter. (3) Install the rear door front window frame moulding with the clip. |
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4. INSTALL REAR DOOR BELT MOULDING
5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY
6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
7. INSTALL REAR DOOR GLASS RUN
8. INSTALL REAR DOOR WEATHERSTRIP
9. INSTALL REAR DOOR CHECK ASSEMBLY
10. INSTALL REAR DOOR SERVICE HOLE COVER
11. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
12. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY
13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
14. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG
15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
16. INITIALIZE POWER WINDOW CONTROL SYSTEM
(See page )
Disposal
DISPOSAL
CAUTION / NOTICE / HINT
CAUTION:
Before performing pre-disposal deployment of any SRS component, review and closely
follow all applicable environmental and hazardous material regulations. Pre-disposal
deployment may be considered hazardous mate ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT CYLINDER HEAD SUB-ASSEMBLY
(a) Using a precision straightedge and feeler gauge, measure the warpage of the
contact surfaces where the cylinder head contacts the cylinder block and manifold.
Maximum Warpage:
...
Precaution
PRECAUTION
1. WHEN DISCONNECTING CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable from the negative (-) battery terminal, initialize
the following systems after the cable is reconnected.
System Name
See Proc ...