Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH

(a) Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction. NOTICE: Position the front suspension member body mounting rear cushion in the correct direction.

(b) Install SST as shown in the illustration. Text in Illustration *1 Front Suspension Member Body Mounting Rear Cushion SST: 09830-10010 09830-01010 09830-01020 09830-01030 09830-01060

(c) Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration. Text in Illustration *1 Hold *2 Turn NOTICE: Make sure that there is no clearance between the front suspension member and front suspension member body mounting rear cushion LH.

2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH

(a) Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction. NOTICE: Position the front suspension member body mounting rear cushion in the correct direction.

(b) Using SST, install the front suspension member body mounting rear cushion RH.

SST: 09830-10010

09830-01010

09830-01020

09830-01030

09830-01060

HINT:

Perform the same procedure as for the LH side.

3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION

(a) Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction. NOTICE: Position the front suspension member body mounting front cushion in the correct direction.

(b) Using SST, install the front suspension member body mounting front cushion as shown in the illustration. Text in Illustration *1 Hold *2 Turn SST: 09830-10010 09830-01010 09830-01020 09830-01030 09830-01060 NOTICE: Make sure that there is no clearance between the front suspension member and front suspension member body mounting front cushion.

4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER

5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER

6. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2WD)

(a) Install the front suspension member dynamic damper with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf}

7. INSTALL FRONT LOWER SUSPENSION ARM LH

8. INSTALL FRONT LOWER SUSPENSION ARM RH

HINT:

Perform the same procedure as for the LH side.

9. INSTALL STEERING LINK ASSEMBLY (for 2WD)

10. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (for 2WD)

11. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for 2WD)

12. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for 2WD)

HINT:

Perform the same procedure as for the LH side.

13. INSTALL FRONT FRAME ASSEMBLY

(a) Slowly jack up the front frame assembly with an engine lifter using 4 attachments or equivalent tools.

NOTICE:

Use the attachments to keep the front frame assembly level.

(b) Install the frame side rail plate RH and frame side rail plate LH with the 4 bolts and 2 nuts. Torque: A : 85 N·m {866 kgf·cm, 62 ft·lbf} B : 32 N·m {326 kgf·cm, 24 ft·lbf}

(c) Install the front suspension member rear brace RH and front suspension member rear brace LH with the 4 bolts and 2 nuts.

Torque:

C :

85 N·m {866 kgf·cm, 62 ft·lbf}

D :

32 N·m {326 kgf·cm, 24 ft·lbf}

(d) Engage the 2 wire harness clamps.

14. REMOVE BELT

15. REMOVE ENGINE SUPPORT BRIDGE

16. REMOVE ENGINE HANGERS

17. CONNECT NO. 1 RADIATOR HOSE

18. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY

(a) Install the front engine mounting insulator assembly to the front frame assembly with the 3 nuts.

Torque:

52 N·m {530 kgf·cm, 38 ft·lbf}

19. INSTALL ENGINE MOUNTING INSULATOR LH

(a) Install the engine mounting insulator LH to the front frame assembly with the 3 nuts.

Torque:

87 N·m {887 kgf·cm, 64 ft·lbf}

(b) Install the 2 hole plugs.

20. INSTALL ENGINE MOUNTING INSULATOR RH

(a) Install the engine mounting insulator RH to the front frame assembly with the 3 nuts.

Torque:

87 N·m {887 kgf·cm, 64 ft·lbf}

(b) Install the 2 hole plugs.

21. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY

(a) Install the rear engine mounting insulator assembly to the front frame assembly with the 2 nuts.

Torque:

52 N·m {530 kgf·cm, 38 ft·lbf}

(b) Install the 2 hole plugs.

22. INSTALL STEERING LINK ASSEMBLY (for AWD)

23. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (for AWD)

24. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for AWD)

25. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for AWD)

HINT:

Perform the same procedure as for the LH side.

26. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

29. INSTALL FRONT LOWER SUSPENSION ARM LH

30. INSTALL FRONT LOWER SUSPENSION ARM RH

HINT:

Perform the same procedure as for the LH side.

31. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

32. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

33. CONNECT TIE ROD ASSEMBLY LH

34. CONNECT TIE ROD ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

35. INSTALL FRONT AXLE SHAFT NUT LH

36. INSTALL FRONT AXLE SHAFT NUT RH

HINT:

Perform the same procedure as for the LH side.

37. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

38. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

39. INSTALL FRONT EXHAUST PIPE ASSEMBLY

40. CONNECT HEATED OXYGEN SENSOR (for Bank 2)

(a) Connect the heated oxygen sensor connector.

(b) Engage the 2 wire harness clamps.

41. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY

42. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for AWD)

43. INSTALL TAIL EXHAUST PIPE ASSEMBLY (for AWD)

44. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

45. INSTALL FRONT DOOR SCUFF PLATE LH

46. INSTALL ECM

(See page )

47. CONNECT ENGINE WIRE

48. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(See page )

49. INSTALL INLET NO. 1 AIR CLEANER

50. INSTALL BATTERY

51. INSTALL AIR CLEANER CASE

52. INSTALL AIR CLEANER CAP WITH HOSE

53. INSTALL INLET NO. 2 AIR CLEANER

54. INSPECT VACUUM HOSES

55. INSTALL OUTER COWL TOP PANEL

56. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

(See page )

57. ADD ENGINE COOLANT

58. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

59. WARM UP ENGINE

60. INSPECT FOR ENGINE COOLANT LEVEL IN RESERVOIR

61. INSPECT FOR COOLANT LEAK

62. INSPECT FOR EXHAUST GAS LEAK

63. INSTALL FRONT FLOOR BRACE

64. INSTALL FRONT FENDER APRON SEAL LH

65. INSTALL FRONT FENDER APRON SEAL RH

66. INSTALL FRONT FENDER LINER LH

67. INSTALL FRONT FENDER LINER RH

68. INSTALL NO. 2 ENGINE UNDER COVER

69. INSTALL NO. 1 ENGINE UNDER COVER

70. INSTALL FRONT WHEELS

71. INSTALL V-BANK COVER SUB-ASSEMBLY

72. INSTALL COOL AIR INTAKE DUCT SEAL

73. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(See page )

74. CHECK FOR SPEED SENSOR SIGNAL

(See page )